VFD tripped? Safe first checks

A safety-first order of checks for multi-craft maintenance techs. Lockout comes first.

GUIDE · QUALIFIED PERSONS ONLY
Qualified persons only. This page is general education, not a procedure. Work on electrical or mechanical equipment only if you are trained, authorized and qualified for that equipment. Follow your employer's written energy-control program under OSHA 29 CFR 1910.147, the electrical safe-work practices in NFPA 70E, and the equipment manufacturer's manual. If you are unsure, stop and ask a qualified person.
Drive capacitors stay charged after power is removed. Follow the drive manufacturer's stated wait time and verify absence of voltage on the DC bus with a properly rated meter before touching internal parts. Do not reset a drive repeatedly without finding the cause.

Step 0: Before you touch anything

  1. Read and write down the exact fault code and any fault history the keypad shows. Photograph the display.
  2. Find the drive's manual (model and series on the nameplate) and look up that exact code. Manufacturer fault tables are the authority, not this page.
  3. If the job requires opening the enclosure or touching the motor, conductors or load, apply lockout/tagout per your program first. See Lockout/tagout basics.

Common fault categories and what to check first (outside the drive)

Vendors name these differently. These categories are a general grouping; your manual's code list decides what a code means.

OvercurrentMechanical jam or binding on the load, too-short acceleration time, motor or cable problem. Look at the load and recent changes first.
Overvoltage (DC bus)Often during deceleration of a high-inertia load, or high incoming line voltage. Check decel time and whether a braking option is specified.
UndervoltageSupply dip, a loose or open supply connection, or a blown supply fuse. Check upstream protection and supply.
Overload (motor or drive)Load demand above rating for too long. Compare load to nameplate and the drive's motor settings.
Over-temperatureBlocked airflow, failed fan, dirty heat sink or filters, hot room. Look at cooling and the enclosure.
Ground faultInsulation problem in motor or cable. Testing is a qualified-person job under lockout.
Input / output phase lossOpen phase upstream or between drive and motor. Check fuses, disconnects and terminations (de-energized).
Communication / fieldbusNetwork cable, address or controller changes. Check what changed in the control system.
External fault / interlockA permissive or safety input opened. Find which device opened and why. Never bypass an interlock or safety circuit.
Parameter / internalConfiguration changes or internal hardware faults. Use the manual and the manufacturer's support.

When to stop and escalate

  • Repeated trips after a reset, burning smell, visible damage, or a ground-fault code.
  • Any check that would need work inside an energized enclosure. That requires an energized-work justification and controls under NFPA 70E, not a shortcut.

Free fault-code lookups and vendor references

Sources: OSHA 29 CFR 1910.147 (eCFR); NFPA 70E (nfpa.org); OSHA Control of Hazardous Energy. The categories above are a general summary; refer to the manufacturer for code meanings. Last reviewed 2026-10-16.